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How to Choose The Right Portable Flange Facer for Your Application?
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How to Choose The Right Portable Flange Facer for Your Application?

Views: 42     Author: Site Editor     Publish Time: 2023-04-06      Origin: Site

Portable Flange Facer is a kind of equipment used to process the flange connection surface of pipelines. It is mainly used to repair the flatness and roughness of the flange connection surface to achieve safer and more reliable connections. Portable Flange Facer is widely used in various industries, including petrochemical, electric power, shipbuilding, metallurgy, aerospace and public utilities and other fields.


Portable Flange Facer has several advantages. First of all, it has efficient and fast processing capabilities, and can process high-precision connection surfaces in a short period of time. Secondly, it has high flexibility and portability, and can be easily moved to different job sites for processing. In addition, it can also adapt to flange processing needs in different diameter ranges, and has a variety of different processing methods and working modes, such as manual/automatic feeding, horizontal/vertical travel, etc.


Portable Flange Facer

Portable Flange Facer


Portable Flange Facer usually consists of host, clamping device, cutting device, control system and accessories. The main engine includes components such as motors, transmissions and controllers. The clamping device is used to fix and clamp the workpiece to ensure stable and accurate processing. The cutting device is responsible for processing the flange connection surface, including turning, milling, grinding and other methods. The control system can adjust and monitor the processing parameters to ensure the processing quality and efficiency.


When using the Portable Flange Facer, you need to follow the relevant safety operating procedures, and regularly check the status of the equipment and maintain the equipment. In addition, it is necessary to select the appropriate model and accessories, and determine the best processing plan and parameters according to the actual needs and the characteristics of the workpiece. The following will give you a detailed introduction on how to choose a suitable portable flange facer.



Know the flange type and specification you need to process


Flange types and specifications: Different types and specifications of flanges require different types and specifications of Portable Flange Facer for processing. For example, for large-scale or high-precision flange processing, it may be necessary to choose a Portable Flange Facer with higher power and higher precision.


Working environment: If you need to process in a small space, you need to choose a compact and portable Flange Facer. If you need to process in an outdoor environment, you need to choose a Flange Facer with dustproof and waterproof functions.


Processing efficiency: Processing efficiency is one of the important factors to consider when choosing a portable Flange Facer. If you need to process a large number of flanges, you need to choose a Flange Facer with high speed and high efficiency.


Difficulty of Operation: Difficulty of operation is another factor to consider when choosing a portable Flange Facer. Choose a Flange Facer that is easy to operate, preferably with a simple control panel and a useful user manual.



Determine your machining needs


Machining size: Machining size is an important factor in choosing a Portable Flange Facer. It is necessary to determine the maximum diameter and height of the workpiece according to the processing requirements, and select the matching cutting machine.


Processing materials: Different materials have different processing requirements, such as hardness, surface roughness and so on. It is necessary to select a Portable Flange Facer suitable for the processing material to ensure that the desired processing quality can be achieved.


Machining accuracy: Machining accuracy is a key indicator to measure the performance of Portable Flange Facer. It is necessary to determine the required processing accuracy according to the processing requirements, and select a Flange Facer with corresponding accuracy.


Reliability and durability: Portable Flange Facer needs to be moved and used frequently, so you need to choose a Flange Facer with good reliability and durability to ensure stable operation in work.



Comparison of different models of portable flange facer:


XDFC250 Portable Flange Facer:

Speed: 0-100 r/min

Facing diameter: 25 mm - 250 mm (0.98 inches - 9.84 inches)

Flatness: 0.1 mm (0.0039 inches)

Maximum cutting capacity: 0.2 mm (0.0079 inches)

Roughness: 3.2 μm (0.00013 inches)

This model of portable flange facer is suitable for machining flanges with a diameter up to 250 mm, with lower Speed and Maximum cutting capacity, and higher Flatness.


XDFC250 Portable Flange Facer

XDFC250 Portable Flange Facer


XDFC300 Portable Flange Facer:

Facing diameter: 0 mm - 300 mm (0 inches - 11.81 inches)

Flatness: 0.03 mm (0.0012 inches)

Maximum cutting capacity: 1 mm (0.0039 inches)

Roughness: 3.2 μm (0.00013 inches)

This model of portable flange facer is suitable for machining flanges with a diameter up to 300mm, has high Flatness and Roughness, and has vertical stroke function.


Portable Flange Facer XDFC300

Portable Flange Facer XDFC300


XDFC610 Portable Flange Facer:

Facing diameter: 50 mm - 600 mm (1.97 inches - 23.62 inches)

Maximum cutting capacity: 1 mm (0.0039 inches)

Flatness: 0.03 mm (0.0012 inches)

Roughness: 3.2 μm (0.00013 inches)

This model of portable flange facer is suitable for machining flanges with a diameter up to 600 mm, with high Flatness and Roughness, and requires the installation of internal supports.


XDFC610 Portable Flange Facer


XDFC610 Portable Flange Facer


XDFC1000 Portable Flange Facer:

Facing diameter: 200 mm - 1000 mm (7.87 inches - 39.37 inches)

Vertical stroke: 100 mm (3.94 inches)

Maximum cutting capacity: 1 mm (0.0039 inches)

Flatness: 0.03 mm (0.0012 inches)

Roughness: 3.2 μm (0.00013 inches)

This model of portable flange facer is suitable for machining flanges with a diameter up to 1000mm, has high Flatness and Roughness, and has vertical stroke function.


XDFC1000 Portable Flange Facer


XDFC1000 Portable Flange Facer


XDFC2000 Portable Flange Facer:

Facing diameter: 800 mm - 2000 mm (31.50 inches -78.74 inches)

Vertical stroke: 100 mm (3.94 inches)

Maximum cutting capacity: 1 mm (0.0039 inches)

Maximum rotating diameter: 2000 mm (78.74 inches)

Flatness: 0.1 mm (0.0039 inches)

This model of portable flange facer is suitable for machining flanges with a diameter up to 2000 mm, has a high Maximum rotating diameter, and has a vertical travel function.


XDFC2000 Portable Flange Facer


XDFC2000 Portable Flange Facer


XDFX4000 & XDFX5000 Portable Flange Facer:

Speed control mode: Electric/Hydraumatic

Rated speed of main drive motor: 1500 r/min

Rated power of main drive motor: 4.5kw

Feed way: Manual/Automatic

Roughness: 3.2 μm (0.00013 inches)

This type of portable flange facer is suitable for flange processing in different diameter ranges. It is high in Rated speed and Rated power, and has two feeding methods of manual/automatic and low Roughness.


XDFX4000 & XDFX5000 Portable Flange Facer

XDFX4000 & XDFX5000 Portable Flange Facer



Choose the Portable Flange Facer that best suits your application


Choosing the most suitable Portable Flange Facer for your application requires consideration of many factors, including budget, performance and technical specifications, as well as after-sales service and support. Here are specific suggestions:


Consider the budget:

Budget is one of the important considerations when choosing a Portable Flange Facer. If your budget is limited, you can choose a model with a relatively low price but basically meets your needs, such as the XDFC250 Portable Flange Facer. If you have a tighter budget, you can choose a model with higher performance, such as the XDFC1000 Portable Flange Facer.


Consider performance and technical parameters:

In terms of performance and technical parameters, it is necessary to choose the appropriate model according to the actual processing needs and requirements. For example, if you need to process a flange with a large diameter, you can choose a model with a larger facing diameter and maximum cutting capacity, such as XDFC1000 Portable Flange Facer or XDFC2000 Portable Flange Facer.


If you need high-speed machining, you need to choose a model with a higher Speed, such as XDFC300 Portable Flange Facer. If you need higher Flatness and Roughness, you need to choose a model with higher precision, such as XDFC300 Portable Flange Facer or XDFC610 Portable Flange Facer.


Consider after sales service and support:

After-sales service and support are also very important considerations when choosing a Portable Flange Facer. You can choose those brands that provide comprehensive after-sales support and service to ensure that the equipment maintains maximum efficiency and reliability in the process of processing. Also, consider the coverage and quality of your local dealer or service center to get timely maintenance and warranty service when needed.



About Us


Xinda is a professional Portable Flange Facer manufacturer with years of industry experience and technology accumulation. We are committed to providing customers with high-quality, reliable and easy-to-operate Portable Flange Facer products to meet various industrial equipment maintenance and installation needs.


Manufactured with advanced technology and materials, our Portable Flange Facer can adapt to different sizes and types of flange face processing. At the same time, our products have excellent precision and durability, can be used in the harshest working environment, and provide customers with comprehensive solutions.


Xinda Portable Flange Facer

Xinda Portable Flange Facer


Our R&D team keeps exploring and innovating, and constantly introduces new Portable Flange Facer products to meet the changing needs of customers. We also provide professional after-sales service and technical support to ensure that customers can make full use of our products and get the maximum value return.


We firmly believe that only through continuous innovation and improvement can we provide customers with better Portable Flange Facer products and services and become an industry leader.








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